SBS Cardboard
Premium bleached substrate engineered for retail-ready packaging with sharp, high-resolution print performance across bulk SKUs.
Make every kids’ meal more exciting with custom happy meal boxes that neatly fit a burger, fries, nuggets, a drink, and a toy. Built for busy restaurants and growing food brands, these boxes deliver solid everyday performance and a fun look that kids instantly notice. There’s plenty of room for your logo, colorful graphics, and creative designs that turn regular orders into happy memories. Your brand gets great exposure at the counter, on delivery orders, and in customer photos. Get custom happy meal boxes that keep up with your team’s pace.
Tell us your specs and we'll send pricing within one business day.
Kids light up when they get a meal in one of these custom happy meal boxes. They hold a burger or nuggets, fries, a small drink, and a toy without any fuss. For families, it turns a regular order into something special. For your business, it puts your brand front and center at the pickup counter or on delivery bags.
Restaurants, food trucks, and chains around the country use them because they’re easy to carry, protect the food on short trips, and give you good real estate for colors and logos.
The design is straightforward and practical: strong sides, a reliable top closure, and often a built-in handle so parents can carry everything with one hand.
Score lines and locking tabs make assembly fast — your crew can fold and fill them in seconds, usually without tape. Once closed, the box keeps items from sliding around in the car or bag, which works well for drive-thru, takeout, or quick counter service.
Typical sizes run 6 to 8 inches wide, 4 to 6 inches deep, and about 5 to 7 inches tall when assembled. That space usually fits a kid-sized burger or nuggets, fries, and a small toy. We can adjust the dimensions to match your exact menu.
For heavier items, a thicker board helps the box hold its shape better. There’s also room for simple inserts or dividers if you want to separate foods. When not in use, the empty happy meal boxes ship and store flat to save space.
SBS paperboard gives a clean white surface that makes prints pop. Kraft paperboard brings a natural, friendly look that many families respond to. Both are available in food-grade stock for indirect contact.
If your orders get busier or travel a bit farther, corrugated board adds extra protection without making the box too heavy. All these materials crease cleanly and stay sturdy even after curious little hands start opening them.
Custom printed happy meal boxes let you put your logo, fun characters, or menu highlights right where kids and parents see them. CMYK delivers bright, lively colors while Pantone keeps your brand shades consistent.
You can feature a happy meal box logo or change things up for holidays. Matte coating feels smooth and hides fingerprints well. Gloss coating makes colors really stand out under lights. Spot UV adds a nice highlight on the toy area or your logo.
These touches help the boxes get noticed on shelves and shared in photos.
Assembly is simple. Boxes arrive mostly pre-glued and fold along clear score lines. The tabs hold up fine even if kids play with the box a little.
They ship flat, which keeps freight costs down and protects the printing. At your location, folded boxes stack neatly and don’t hog counter space. The upright shape with handle also displays well on retail shelves or end caps.
Many operators use them for promotions, birthday parties, or special events too.
These boxes work great alongside the rest of your packaging lineup. Browse more food packaging options for matching fry sleeves, burger wraps, or larger family meals. A lot of brands also add inserts or small windows for an extra nice touch.
Request a Quote, Contact us, Call us our team for any help or Contact on WhatsApp: +44 741152 3056
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Email: sales@hellocustomboxes.com
Specifications |
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| Materials | Food-grade SBS paperboard (300–400 gsm), white cardboard stock, natural kraft board, bux board for added strength, corrugated E-flute for takeaway orders, FSC-certified recyclable materials, optional grease-resistant coating. |
| Packaging Style | Gable happy meal boxes, tuck-top cartons, auto-lock bottom boxes, handle-top takeaway boxes, die-cut folding cartons, custom kids meal packaging. |
| Food Protection | Grease-resistant interior, secure locking flaps, optional food-safe lining, maintains meal freshness, helps protect food during takeaway and delivery. |
| Internal Capacity | Designed to accommodate burgers, fries, drinks, snacks, desserts, and promotional toys with balanced internal space for organized packing. |
| Surface Finish | Matte or gloss lamination, soft-touch finish, anti-scuff coating, smooth printable surface, optional moisture-resistant coating for food packaging. |
| Printing | Offset and digital printing, CMYK and Pantone color matching, custom branding, children's graphics, mascot printing, foil stamping, spot UV, inside printing available. |
| Retail & Takeaway Use | Suitable for restaurants, fast-food chains, cafes, takeaway counters, food trucks, delivery services, promotional meal campaigns, and kids' meals. |
| Durability | Reinforced construction, strong carrying handles, stable base, resistant to bending during transport, maintains structural integrity while carrying meals. |
| Sizes | Custom sizes for children's meals, combo meals, promotional packs, snack boxes, and family meal packaging with flexible dimensions. |
| Wholesale | Low MOQ production, bulk manufacturing, custom dieline development, prototype sampling, consistent print quality, and reliable large-scale production. |
| Sustainability | Recyclable cardboard materials, food-safe inks, biodegradable paperboard options, plastic-free packaging solutions, eco-friendly coatings, and sustainable happy meal packaging. |
Simple, practical, and built around real B2B production needs.
Send product size, quantity, material preference, artwork, and delivery details.
Our team prepares a proof or 3D mockup so you can check design and structure.
Once approved, your packaging moves into printing, cutting, finishing, and packing.
Finished boxes are packed and shipped to your warehouse, retailer, or 3PL.
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